General Description
The Model AL-4021 is a state-of-the-art digital formaldehyde
(HCHO) analyzer that is available in several different application-specific
configurations. Models are available for air or water HCHO measurement
applications.
Features
Provides absolute concentrations
for HCHO (formaldehyde)
Simple to use, fully automatic
operation
Automated calibration using
internal HCHO permeation source or liquid HCHO standards
Liquid phase ranges: 0 to 30.0 m
g/l
(user programmable) 0 to 300 m g/l
0 to 1.5 mg/l
Gas phase ranges: 0 to 20.0 ppbV
(user programmable) 0 to 200 ppbV
0 to 2.0 ppmV
HCHO gas phase detection limit of
< 50 ppt
HCHO liquid phase detection limit
of < 100 ng/l
Rugged design
RS232 serial interface and PC
user software
Applications
Chemical Research
Pharmaceutical Production
Plastics Production and Quality
Control
Environmental Quality Control
Standards Laboratories
Principle of Operation
The detection of formaldehyde is based on the so-called
"Hantzsch"-reaction. The technique is sensitive to formaldehyde in
aqueous solutions. Therefore, for the measurement of gaseous formaldehyde, these
have to be trapped in aqueous solution first. This is achieved in a stripping
coil by pumping air and a stripping solution (pH-buffered water free
of HCHO) continuously, at known flow rates. The air and liquid streams are
afterwards separated in a glass separator and the solution is then analyzed for
formaldehyde.
The Model AL4021 is capable of measuring HCHO in air
and water samples, the HCHO mixing ratio in air is then calculated from the
concentration in solution and the ratio of air and stripping solution flow
rates.
Formaldehydes in water solutions can be measured directly. In
this mode, stripping is not necessary and, consequently, either zero air has to
be applied to the sample inlet or the internal zero trap must be switched
on.
Due to time responses those applications requiring two
channels (such as input vs. output process checks) or simultaneous air and
water measurements use two analyzers ganged together. The fully automated
nature of the system allows the system to be tailored to many on line process
applications and configurations.
Specifications
|
Physical Dimensions |
Length 49.6 cm
Weight 48.8 cm
Height 13 cm
Weight 20 kg |
|
Power Requirements |
120/240VAC, 80 Watts |
|
Measurement Range (liquid calibration for can be user defined within
the given ranges) |
Measuring range 1: 0-30.0 m g/l or 1 10-6
molar
Measuring range 2: 0-300.0 m g/l
or 1 10-5 molar
Measuring range 3: 0-1.50 mg/l
or 5 10-5 molar |
|
Measurement Range (gas phase provides calibration by liquid
formaldehyde standard, if gas phase standards are unavailable) |
Measuring range 1: 0-20.0 ppbV*
Measuring range 2: 0-200.0 ppbV*
Measuring range 3: 0-2.00 ppmV*
* These ranges depend on the flow rate of stripping solution and air
flow which are user determined from time to time or after replacement of
pump tubing and replacement of flow controller. |
|
Measurement Range (provides calibration by gas standard gas standard
permeation rate can be determined by using liquid standard) |
Measuring range 1: 0-20.0 ppbV
Measuring range 2: 0-100.0 ppbV
This mode also allows measurement in liquid phase from 0-30 m
g/l and
0-150 m g/l |
|
Detection limit
equivalent to: |
< 50 ppt gas phase**
< 100 ng/l
2 * 10-9 M (liquid phase) |
|
Noise |
< 2% at full scale |
|
Time constant |
90 sec (10-90%), delay time 180 sec |
|
Interference from
(e.g. 1:20,000 ppb indicates that a measurement signal of 1 ppb in the
presence of a 20,000 ppb concentration of the perterber) |
Benzaldehyde < 1 : 20,000
Acetaldehyde < 1 : 10,000
Acrolein < 1 : 10,000
Propanal < 1 : 20,000
Glyoxal < 1 : 123
Methanol < 1 : 50,000
H2O2 < 1 : 100
O3 < 1 : 3,000 |
|
No detectable interference from |
Acetone, SO2, NO2, Isobutane |
|
Zeroing |
Internal zero trap |
|
Signal output |
Analog: 0-5 Volt FS. Calibration automatically sets output to 4.0 Volt
of maximum value of chosen range
Digital: via RS 232 interface |
|
Maintenance Interval |
1 Month (typ) |
|
Expendables |
Distilled Water, Acetyl Acetone, Acetic Acid, Ammonium Acetate, H2SO4
and Zero-Trap |
|
Calibration |
Internal permeation device using KIN-TEKä
permeation tubes |
|